INDUSTRIAL AUTOMATION SOLUTIONS

Innovatıon never takes a break

As an innovative member of Alapala Group, AB Industries develops advanced automation solutions for grain and feed milling machines. With a smart engineering approach, it optimizes production lines to deliver maximum efficiency and sustainable performance for businesses.

Alapala is one of only two groups in the world that have their own automation company.

INSTALLATIONS

We provide full range of mechanical and electrical installation services for grain milling plants, with our highly skilled and experienced supervisors and installation technicians all over the world.

The department works on the following tasks to perfect a milling process:

Developing electrical project drawings for low-tension and compensation systems of mills

Designing and manufacturing MMC panels

Designing and manufacturing compensation panels

Programming PLCs and Scada software

Troubleshooting computer issues and installing programs

Providing after-sales services, including long-distance connection support

Safety

Safety on site is one of the main concerns during the installation work.

All Alapala field supervisors and technicians are trained for safety, and follow the guidelines laid down in Alapala HSSE (Health/Safety/Security/Environment) Policy for:

Sustaining highest possible personnel safety level during the installation

Providing the operational safety of the equipment and systems with proper installation

Commissioning

After the successful installation of equipment, Alapala commissioning team is in charge of ensuring the delivery of the mill plant in desired quality and production parameters.

Project commissioning is the process of assuring that all systems and components of the plant is designed, installed, tested, operated, and maintained according to the operational requirements. It is actually the process which the milling plant is tested to verify if it functions according to its design objectives or specifications. Having experts and specialists in flour milling plant management and operations, Alapala Commissioning team (under Alapala Site Operations Department) is responsible for the successful handover of the milling plant for sustainable production in desired parameters.

Commissioning process of the mill consists of below steps:

Beginning Controls including the verification of installation with physical controls.

Empty Tests (Dry Run) are carried out to check and diagnose any improper situation about machinery or installation.

Actual Test After the reception of raw material, all sections of the mill is started in sequence to observe the production.

Adjustments which the production data and results are recorded, and further actions are taken if necessary.

Successful Handover where continuous production starts and the mill is delivered to our customers.